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Two Sixth Form teams devised innovative engineering solutions to workplace safety challenges and successfully presented them to the world’s largest health & safety organisation.

The presentations were part of this year’s QE submissions under the Engineering Excellence Scheme (EES). The Year 12 boys are hoping to follow in the illustrious footsteps of other QE EES teams of recent years whose inventions under the Engineering Project Challenges initiative have achieved regional and national success.

They gave their presentations to members of the Institution of Occupational Safety and Health (IOSH, a UK-based global chartered body for health & safety professionals), just before the COVID-19 social distancing measures were put in place The venue was UBM’s centre close to Blackfriars Bridge in London.

QE’s Head of Technology, Michael Noonan, said: “The teams had been set engineering challenges to work on by two major office fit-out companies, Morgan Lovell and Overbury. QE has achieved brilliant things in recent years in this initiative, and this year’s boys did not disappoint: after six months’ work, they came up with carefully thought-through solutions based on sound engineering principles. They then presented these ideas fluently and with some confidence to the assembled IOSH members and other guests.”

The Engineering Project Challenges started off with a project tour and introduction to site conditions and equipment by industry sponsors Overbury and Morgan Lovell, both part of the Morgan Sindall construction group.

After seeing demonstrations of equipment and operatives at work, the boys were charged with finding innovative solutions to two specific problems.

The Overbury team had the challenge of creating an easy-to-use, hand-held, non-intrusive tool to check if an electrical steel wired armoured cable is live. The team members are: Enoch Hitchcock, Yai Sagolsem, Pranay Surana and Ukendar Vadivel.

The Morgan Lovell team were tasked with making health & safety improvements to a portable band saw, including blade protection and extraction of dust, to ensure that users could cut material both safely and quickly. The blade protection had to be designed in such a way that it could be retrofitted to existing machines. The team comprises: Brandon Ionev, Thomas Mgbor, Kai Sethna and Hugh Westcott.

Both teams were required to undertake analysis through extensive research to find the best practical and innovative engineering methods, and to solve these challenges without involving excess manufacturing costs. They were assisted by their industry mentor, representing Overbury and Morgan Lovell, Health Safety & Wellbeing Manager Alex Wood.

In their 15-minute presentation, team leader Ukendar and his fellow team members working on the project with Overbury explained their solution – a device featuring a hinged clamp and a handle with red and green LEDs to indicate whether the cable being worked on was live or not. In a question-and-answer session with members, they confirmed that the device could readily be manufactured to accommodate different sizes of steel wired armoured cable.

The Morgan Lovell team explained that their guard could be easily and quickly fitted to a band saw in a busy workplace environment. Questioned as to why they had made it in opaque materials, they confirmed that this was just for the prototype and that production models could be made in transparent ABS plastic.

Overall, the objective of the challenges is to introduce young people to careers in the construction and building fit-out and office fit-out industries and to help them apply what they have learnt about STEM (Science, Technology, Engineering and Mathematics) in the classroom into the real world.

The two teams will be hoping to emulate the successes of predecessors, including a 2018 QE team who devised a stair-climbing robot for transporting large sheets of material up staircases on construction sites. This was Highly Commended in the Contribution to the Business Award at the Celebration and Assessment Day of the Engineering Excellence Scheme (EES). And in the year before that, a QE project for the EES – a helmet which warned construction workers when workplace noise was exceeding safe levels – was among the national engineering prize-winners at The Big Bang, the UK Young Scientists & Engineers Fair.

 

In a video filmed for The Times newspaper, QE’s Head of Technology Michael Noonan explains how he is leading urgent work to 3D-print face shields ahead of a predicted UK peak to the COVID-19 virus in the next few days.

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Mr Noonan is spearheading a London-wide effort to 3D-print the Personal Protective Equipment.

And with QE’s own machines running around the clock and several pupils following suit on their home 3D printers, hundreds of face shields are currently being despatched from the School.

“We have material, we have manufacturing facilities, we have knowledge and skill and we have the ability to create sanitary environments, so we are putting our skill and all of our facilities into solving [the PPE shortage] problem right now,” Mr Noonan told the team from The Times when they visited to film him at work (while maintaining safe social distancing).

“And there are makers and engineers, designers, consultants and DT departments all over the country that have answered this call and that have pitched themselves into volunteering to help with this effort.”

The video explains how the face shields can be put together from two 3D-printed frame parts, combined with a transparent plastic shield and an elastic strap, or even a rubber band.

• Click here for more information on how Mr Noonan and the pupils got involved and on how the face shields are being distributed locally.
• Click here to support the fundraiser by 3DCrowd UK.

Head of Technology Michael Noonan is putting the School’s 3D printers and laser-cutters to good use by manufacturing protective visors for the NHS – part of a co-ordinated effort to support the national fight against the Covid-19 virus.

In addition to coming into School twice a day to set up and run the machines, which would otherwise be idle, Mr Noonan is also co-ordinating 3D-printing efforts among volunteers from schools and individuals. The face shields and ventilator components are being produced for hospitals, GP surgeries and social care organisations.

He is being supported remotely by boys (many from the School’s robotics teams), who are working from home using their own 3D printers to boost production still further.

Mr Noonan says: “It’s a wonderful example of how design and innovation can help solve some of the big problems we face in the world.”

Headmaster Neil Enright added: “We are very proud to be able to play our part in supporting doctors and other medical staff – who include many of our old boys – working on the frontline to combat the virus and save lives. At a time of great national uncertainty, it is good to be able to report on something positive.”

QE staff are currently working from home because of the crisis, but Mr Enright was happy to grant Mr Noonan’s request to make short, twice-daily visits to use the machines in the School’s Fern Building.

The face shields are part of the Personal Protective Equipment (or PPE, in medical jargon) which are currently in short supply because of the heavy demand as the number of people confirmed as having the virus continues to grow rapidly.

Welsh engineer David Sims initially came up with the idea of using his home 3D printer to make the shields after a discussion on Facebook with others around the world working on designs to help health workers. He was quickly contacted by NHS doctors from around the country who placed orders with him.

The idea was then picked up by Tony Ryan, Chief Executive of the Design & Technology Association, who appealed to school Design & Technology departments to help.

Mr Noonan, who is a specialist in Computer-aided Manufacture and Rapid Prototyping using 3D printers, 3D routers and laser-cutters, immediately stepped in, not only producing the specialist masks and ventilator components, but also setting up dedicated a Facebook page and Twitter feed  (‘Design and Technology Education – Helping to fight the spread of coronavirus’) to guide other teachers.

“The idea is simple”, says Mr Noonan. “Individuals or schools use their 3D printers to print the visors using one of the many files that have been developed by teachers and designers around the country.”

After filling in their details on an online spreadsheet, they are then paired with a hospital close to them through the 3dcrowd, a volunteer group who are leading the national effort.

“I was one of the first London people involved, so I just kind of fell into coordinating,” Mr Noonan added.

“So far we here at QE have printed 20 visors, but now that we have the design finalised we are hoping to ramp up production to about 50 per day.

“We even have some of our wonderful QE students who have 3D printers at home helping us out.”

Eight QE boys are currently 3D-printing at home to help the effort: Year 9’s Niyam Shah and Soumil Sahjpal; Dillan Shah, of Year 11; Year 12’s Thomas Mgbor, Ukendar Vadivel, Deshraam Ganeshamoorthy and Devin Karia, and Akram Ahmad, of Year 13.

Several of these boys were recipients of this year’s Arkwright Engineering Scholarships and used their award money to fund the purchase of their 3D printers. Thomas is pictured, above, at work.

UPDATE: 3rd April 2020. Mr Noonan has now donated the first consignment of face shields to the NHS locally, handing over the supplies to Dr Ahmer Farooqi, Director, Barnet Federated GPs (and a QE dad), who have posted a thank you message on their website.

In recent days, the School has also donated its supply of 228 pairs of eye protection glasses to Dr Farooqi for use by GPs in Barnet.

To read more about the story of how and why Mr Noonan got involved, read Technology teacher Sean Kelly’s account, Designing a better tomorrow.

For more information on the national scheme, visit http://3dcrowd.uk

 

Two QE boys are among the prizewinners in a national competition aimed at finding better designs for electric vehicle charging points.

Year 8’s Tharsan Nimalan won a prize in the seven–14 category, while Ashwin Sridhar, of Year 10, achieved success in the 14-–19 age group in the Eco-Innovators Competition run by the Government’s Office for Low Emission Vehicles (OLEV).

Their success came as the Government announced that a ban on selling new petrol, diesel or hybrid cars in the UK would be brought forward from 2040 to 2035 at the latest. Prime Minister Boris Johnson made the announcement as the country plans to host the annual United Nations climate change summit, COP 26, which is being held in Glasgow in the autumn.

The brief for the competition was to create a design for on-street electric vehicle (EV) charging points that were innovative, iconic and beautiful. At QE, entries were handled jointly by the Geography and Technology departments.

Geography teacher Nilisha Shah said: “I congratulate Tharsan and Ashwin on their success. As the Government’s announcement shows, universal use of electric vehicles is an idea whose time has clearly come, yet there is still much work to be done in making our cities ready. Innovative, creative thinking such as Tharsan’s and Ashwin’s is likely to prove essential if the UK is to get the infrastructure right.”

Tharsan went through a number of design ideas and drafts before settling on his submitted design, which was based upon a large tree. The trunk had a spiral staircase which users could walk up to reach lounge-style leisure facilities – perhaps a restaurant – at the top of the “tree”.

The intention behind this, he explained, was to help EV users pass the time whilst their vehicle charged and even make the charging point a desirable destination – thus overcoming the perceived drawback of electric vehicles that users would have nothing to do while re-charging. Tharsan wanted, in fact to make non-electric car users “jealous of the experience they could be having”.

His design involved the use of lightweight, more sustainable and recyclable metals and other materials, with green planting on the roof. Vehicles would be parked around the base for charging, with cables pulled down from the trunk and plugged in wherever the connection point is on a vehicle.

Ashwin designed a charging station with a “contemporary aesthetic” and a “self-maintaining garden to absorb pollution”. He envisaged a vertical garden some 3 metres high which would collect rainwater and self-irrigate, featuring green plants and mosses that are good at capturing carbon.

Ashwin envisaged targeting high-pollution areas in terms of locations for his charging station, which would also be designed to provide easy access.

Even before learning about the competition, Ashwin had already been thinking about charging point designs, having seen existing ones around London and thought that they could be made better. “They should be more than charging points,” he said, pointing out that ones created according to his designs would not only help “green” the urban landscape, but could usefully act as a source of information, for tourists, for example. Since so many charging points were going to be needed, it was important to get more functionality out of the space.

QE attracted a high-class field of some of the best and brightest robotics enthusiasts from London schools when it hosted its VEX EDR senior tournament.

Eight awards were on offer – the highest at any school-based regional competition this year – and all 20 teams were keen to pick up some silverware.

Headmaster Neil Enright said: “Robotics is a hugely popular extra-curricular activity at QE, with our boys enjoying national and international competition successes. We are therefore pleased to be able to give something back to school robotics by hosting tournaments here.”

Participants in the QE North Regional competition included the reigning national champions, St Olave’s Grammar School from Orpington, as well as Greig City Academy in Hornsey and The John Warner School in Hoddesdon.

QE entered four teams: HYBRID, comprising Year 12 pupils, and SYNAPSE, ECLIPSE and Technogear, whose team members are all in Year 10 and were thus the youngest competitors in this age group.

Head of Technology Michael Noonan said “Following on from the tremendous success of the IQ Regional event for junior teams which we hosted at the end of last term, there was excitement and anticipation aplenty in the Shearly Hall as the senior event got underway. Our teams were in confident mood and eager to prove their mettle on home ground.

“There was high drama from the very beginning when QE’s SYNAPSE team, which had been confident of putting in a strong performance, faced a setback when their robot failed the routine inspection by the very narrowest of margins. The team suddenly faced a major undertaking – rebuild the ‘bot’ whilst also trying to practise and prepare for the competition. Their gallant efforts meant that a newly constructed, but, as yet, untested, robot was ready in time for qualification, but it put them under a great deal of pressure,” said Mr Noonan.

It was an intensive day of preparation and competition. All the teams were extremely busy both with practising and with forging relationships with teams from other schools with a view to forming alliances at a later stage in the event. They also had to contend with the four circulating judges, who interviewed the participants for the Design, Excellence, Think, Judges’ and Build awards.

Toby Reisch, Systems Engineering Manager at Cummins Inc and the Design/Excellence Judge said: ““I was enormously impressed with the quality of the work from all of the teams as well as the clear dedication to the task. The use and understanding of many industry-standard processes was great to see coupled with extensive innovation and lateral thinking.”

And Mark Jones, also a Design/Excellence judge said “The standard of the design and build was very good, especially with those teams that are new to the VEX and VRC competitions. The teams were knowledgeable about their robots and the processes that they had been through.”

When the competition began in earnest, QE’s team HYBRID had some challenging initial games, achieving some tight wins. In their second qualification, match they signalled their intent, as well as their capabilities as an “offensive juggernaut”, in the Tower Takeover game, scoring an impressive 76 points, Mr Noonan reported. This put them on the radar of other strong teams, and despite narrow losses in two of their eight games, they remained a favourite to take a high-ranking position in their alliance selection later in the day.

For team SYNAPSE, the scale of the challenge of rebuilding and practising simultaneously proved too much, as they succumbed to more losses than wins. The School’s other two Year 10 teams performed valiantly; Technogear finished in eigth position in a highly competitive field, and ECLIPSE finished 13th.

The alliance selection was hotly anticipated, with all 20 teams having the opportunity to compete. Team Technogear profited from their eighth-ranked position to select their QE classmates, ECLIPSE, while Team SYNAPSE paired up with a team from Westminster, aiming to upset the odds in a preliminary quarter-final. As expected, team HYBRID was selected by the number one-ranked team, Control Freaks from The John Warner School (JWS). They went on to form what would prove to be an unbeatable alliance.

Drama unfolded throughout the elimination rounds, as lower ranked teams, ties and close calls for referees added great atmosphere and excitement to the occasion. As the semi-finals drew to a close, the formidable QE/JWS alliance had overcome all of their opponents with ease, winning all their eliminators by an average score of 44 points.

Team SYNAPSE’s alliance unfortunately could not overcome their first obstacle, losing out in a closely fought tie. However, it was the surprise package of the day – the all-QE alliance of the Year 10 teams, who reached the decider – narrowly beating an all-JWS alliance in the quarters, and a JWS/Olave’s alliance in the semis.

In the final round, the action started in an unexpected way, when the number one-ranked team changed their autonomous routine. This tactic proved crucial, as the scramble for cubes ended in a flurry of scoring, de-scoring and stacking of cubes in protected zones. Ultimately, the highly offensive tactics of the higher ranked alliance prevailed, with QE-JWS winning out with a score line of 65-20. The audience recognised the efforts of the teams in reaching the pinnacle of the competition, as did the judging panels.

Not for the first time this year, QE had both reigned victorious and lost the final in the same action! However, the audience recognised the efforts of the teams in reaching the pinnacle of the competition, as did the judging panels. Team Technogear were awarded the Design Award for the second time in four days, but the majority of the spoils went to Hybrid – winning the Teamwork, Skills and Excellence Awards. With only one competition left before the signature and National Championships, this event proved to be an invaluable exercise in building skills and experience for these teams at the highest stage.

“I have to thank my colleagues Sean Kelly, Shane Maheady, Gillian Deakin, Jonathan Leigh, Lydia Jowsey-Alexander and Liberty Kimber for their contribution in setting up and helping to run the event,” concluded Mr Noonan.

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The competition came just days after QE’s teams had pitted their wits against some of the finest VEX EDR Teams in the country at the GCA Regional event. “The same teams took part against high-quality opposition from the powerhouses of south east schools robotics,” said Mr Noonan. After the early bouts, Queen Elizabeth’s teams were placed highest, with SYNAPSE ranked first and ECLIPSE ranked second. Team Technogear ranked right at the bottom at 15th. Year 10’s Heemy Kalam from team SYNAPSE selected the experienced St Olave’s School’s Download Complete Team – reigning national champions – to be their partners in the elimination matches.

“Team ECLIPSE were then faced with a conundrum: did they pair up with their next highest ranked team, or did they choose familiarity in team Technogear, and hoist them up from lowly 15th Position to be part of the second overall-ranked alliance?” said Mr Noonan. They chose their classmates.

“The QE/St Olave’s pairing quickly made light work of their competitors, whilst the all-QE alliance were desperately unlucky to be denied by a falling robot and then to miss out by a single point. SYNAPSE-Download Complete went on to win their semi-final by 12 points, with their final match proving to be their tightest in elimination; they won by 12 points.

“Great credit is due to their drivers and designers, as well as their programmers for an autonomous routine which proved effective throughout,” said Mr Noonan.

Technogear were crowned Design Award winners and Robot Skills Award winner, making QE robotics the winners of three out of four awards on offer on the day.

The teams were made up as follows:

• HYBRID (Year 12): Devin Karia, Tanishq Mehta, James Tan, Daniel Radzik-Rahman, Rishi Amin and Deshraam Ganeshamoorthy,
• SYNAPSE (Year 10): Bhunit Santhiramoulesan, Ashwin Sridar, Heemy Kalam, Jao-Yong Tsai, Chakshu Chopra, Vedaangh Rungta,
• ECLIPSE (Year 10): Frank Zhang, Arjun Arunkumar, Jashwanth Parimi, Raghav Rajaganesh, Arya Bhatt, Akhil Walia,
• Technogear (Year 10): Anubhav Rathore, Aditya Khanna, Dylan Domb, Yash Shah, Utkarsh Bhamidimarri, Anish Rana.

 

Queen Elizabeth’s School has taken the main prize in the Institution of Civil Engineers’ #ICanEngineer competition at the first attempt.

One team were crowned the overall winners, while a second won the Sustainability Award, which means that in its first year of entry, QE secured half of the four prizes available in a competition organised by one of the most pre-eminent engineering organisations in the world.

Congratulating the finalists, ICE London Director Jonathan Baggs said: “The #ICanEngineer Competition has shown that our schools are full of budding engineers and innovators.

“This year’s competition looked at improving London’s reliance against the effects of climate change to stop future flooding – which has such a wide scope. I’ve been really impressed with the approach the students took to consider all the possibilities in great detail. Every group should be incredibly proud of themselves. I hope that these students now see the creative and practical applications of engineering to solve some of the biggest challenges in society.”

QE Teacher of Technology Shane Maheady said: “This competition was an exciting challenge and an experience which will certainly aid our students in the future. We were very keen for them to enter because it offered them the opportunity to design a solution to a real-world problem.”

Now in its fourth year, the #ICanEngineer competition, organised by the ICE London Graduates and Students committee, has continued to grow. This year, more than 50 pupils competed from schools across the London boroughs.

The award-winners were presented with their prizes at a special event held at the central London offices of Jacobs, the international engineering group. As part of a day of activities, the finalists participated in bridge and dome-building workshops inspired by the views along the River Thames.

“The event was extremely well organised and enjoyable to attend. We’ll certainly be entering this competition again next year,” added Mr Maheady.

Among those the boys and their teachers met at Jacobs’ offices was Old Elizabethan Karan Dewnani (2006–2013), who works for Jacobs as a Civil Engineer in the rail industry and who, as a STEM Ambassador, was supporting the competition organisers on the day.

“Personally, I was very impressed with their submissions,” said Karan. “I would like to pass on my congratulations to everyone involved, especially as QE won both the sustainability prize as well as the overall competition. I look forward to seeing the trophy in the School the next time I’m around.”

The dual flood defence and water storage scheme designed by Arya Bhatt, Heemy Kalam, Dylan Domb and Ashwin Sridhar took the main prize. Named ProWater Defence System, the scheme took into consideration existing infrastructure and the current multiple uses of the River Thames. The team used digital technologies such as computer-aided design (CAD). They also produced a demonstration video to show how the scheme could work.

The Sustainability Prize went to another creative QE project, The Thames Floodplain Protection Plan. This was designed by Jashwanth Parimi, Amogh Bhartia, Utkarsh Bhamidimarri and Siddarth Jana. Their design harnessed energy from the water to generate a renewable alternative power source. The team created a website and two videos explaining the details of the plan, as well as one for a public audience explaining why it is needed.

All those in the final also received a ‘goody bag’ from the ICE and its competition supporters; Arup, Jacobs, WSP and Thames Water.